Application area
Applicable to ordinary FR4, high-frequency white board, Teflon board and ceramic board and other hard board materials.
Machine purpose
This device is mainly used to detect various defects of the PCB bare board, such as short/open circuit, line width/line distance tolerance, bump/recess, pinhole, residual copper, scratch, hole plug, hole, size and position errors, etc
Machine features
1. Simultaneous detection of both front and back sides is completed at one loading
2. Combine high-resolution TDI line-array cameras with high-brightness LED line sources with a variety of lighting methods for optimal image contrast
3. The automatic loading and unloading machine and the AOI machine are flexibly combined to meet offline or online production requirements
4. Create a new product number offline and replace the product number without downtime
5. More than 4 times the production capacity of the traditional offline AOI, which greatly saves labor costs
6. Defect big data integration analysis guides the pre-process improvement process and improves yield
7. Save/display surface defect images and locations in real time
8. The system automatically counts and analyzes the defect data to generate a report for reference
9. With AI intelligent automatic false point filtering function, reducing human review
Technical parameters
Model | AOI--PCB-R offline | AOI -PCB-R online |
AOI Section |
Camera | High precision line sweep TDI camera |
Lens | High resolution line scan lens |
Light source | High-brightness multi-angle multi-wavelength LED line source |
Minimum line width / line spacing | 2.5mil |
Maximum capacity (based on production condition) | 600 pcs/h | 500 pcs/h |
Production condition | >3mil(ODB++ and Gerber format) |
Board size | 12"×12"-26"×30" |
Board thickness | 0.075mm-3.2mm |
Board type | Inner layer, outer layer |
Detection type | Signal layer, ground plane, mixed layer, etc. |
Defect type | Short/open circuit, line width/line distance tolerance, bump/recess, pinhole, residual copper, scratch, hole plug, hole, size and position errors, etc. |
Dimensions | 4650mm(L)×3150mm(W)×2000mm(H) | 1930mm(L)×1400mm(W)×1900mm(H) |
Total Weight | 2450kg | 1300kg |
Maximum power consumption | 17KW(including loading and unloading mechanism) | 6.5KW |
Power supply | 220VAC 50/60Hz |
Environment temperature | 22℃±2℃ | 500 pcs/h |
Environment humidity | 45%-65% |
Other |
1. Off-line AOI loading and unloading mechanism is optional |
2. Online AOI dust mechanism is optional |